Robotic Laser Cladding System
Robotic laser cladding equipment offers the following advantages:
- High Flexibility: Programmable and adjustable to accommodate diverse workpiece and process requirements.
- High Precision: The robot provides precise positioning and motion control for precise control of the cladding layer.
- High-Quality Processing: Supports surface and bore cladding with minimal deformation, preserving unaffected areas.
- High Efficiency: Automated robots enable continuous production, significantly improving productivity and reducing labor costs.
- Adaptable to Complex Workpieces: Precisely clads any complex shape on the workpiece surface and bore.
Shanghai Fulai Robotic Laser Cladding System Description
The robotic laser cladding system is a special equipment that integrates laser cladding technology with ABB robots. By collaboratively controlling core parameters such as laser power, scanning speed, and path planning, as well as the high-precision positioning and motion trajectory of the ABB robot, it can achieve precise control of the thickness and morphology of the cladding layer, thereby completing high-quality surface repair and coating preparation.
Core Parts of Robotic Laser Cladding System Description
- Parameters ＆ Specifications
| No. | Items | Specification | Qty |
| 1 | Robot system | ABB IRB 4600-20/2.50 and Flex Pendant ,robot controller | 1 set |
| 2 | Fiber laser source 6kw | China MAX brandMFSC-6000 | 1 set |
| 3 | Laser cladding head | four-way pneumatic powder feeding structure.Laser cladding head weight: 5KG | 1 set |
| 4 | Powder feeding system | Feeding poweder rotating 8r/min; | 1 set |
| 5 | Water cooling system | Cooling Chiller for laser: teyu brand CWFL-6000EN | 1 set |
| 6 | Voltage stabilizer | Prevent power grid fluctuations from affecting key equipment | 1 set |
| 7 | Head stock with positioning machine bed | flip axis: ±90° ,Rotation axis: 360° unlimited rotation, speed≤30rpm,Max Load 500kg | 1 set |
| 8 | Pneumatic assembly | AIRTAC | 1 set |
| 9 | Electrical button connectors and relays | Schneider brand | 1 set |
| 10 | Shield gas | Nitrogen/Argon | |
| 11 | Shield gas consumption | 0.5-25L/min | |
| 12 | Package Dimensions | 4000x2100x2250mm |
3d Laser Cladding
Leveraging the excellent multi-axis motion performance of ABB robots, the motion path is planned according to processing requirements, the position and posture of the laser cladding head are precisely controlled, and cladding tasks are performed in three-dimensional space.
Local Laser Cladding Process
The robotic laser cladding system can achieve localized cladding, operating only on the areas that need repair or coating, avoiding heating the entire workpiece, reducing the heat-affected zone, and reducing the risk of deformation.
Related Products
Robotic laser cladding system cost varies greatly depending on power and configuration,please provide the following information:
- Cladding workpiece pictures and videos
- Cladding type
- Material thickness
- Product size (length*width*height)
- Product name and application area
- Are you an agent or user?
- Your country and city
Shanghai Fulai is a professional laser cladding company that can provide installation, training, free proofing, sample testing, solution planning and other services.