FRIENDESS Sheet Metal Fiber Laser Controller

Functions:

1. Support five levels of perforation, any combination of segmented or progressive.
2. Support basic processes such as flying cutting, leapfrog, compensation, lead-in line, micro-connection, pre-perforation, film cutting, etc.
3. Supports advanced functions such as capacitive edge finding, photoelectric edge finding, electric focusing, double exchange table, automatic layout, round tube cutting, power-off memory, QR code, cutting line, maintenance, etc.
4. Support advanced processes such as cooling point, sharp corner circumcision, release angle, etc.
5. Support early opening and gas flushing.
6. Support starting, closing, and fine-cutting processes.
7. Support air movement obstacle avoidance, leapfrog intelligent judgment.
8. Support automation applications such as simple scheduling, virtual multi-station, scanning code maps, etc.

Performance:

1. The open-loop control system, Bochu third-generation motion control algorithm.
2. Trajectory accuracy 0.03mm, positioning accuracy 0.001mm, repeat positioning accuracy 0.003mm.
3. The maximum cutting speed is 80m/min, and the maximum moving speed is 150m/min.
4. Maximum acceleration 1.5G.
5. Support dual drive error detection function.

Functions:

1. Segmentation or gradual arbitrary combination, intelligent perforation methods such as fixed height and zoom perforation
2. Support pre-piercing, group pre-piercing, cooling point, stop light blowing, sharp corner ring cutting, and other thick plate processes
3. Support flying car detection, automatic adjustment, capacitive edge finding, electric focus, exchange table, multi-task processing, automatic nesting, flying cutting, leapfrog, two-dimensional code, cutting line, maintenance, and other advanced functional modules
4. Support automation applications such as simple scheduling, virtual multi-station, scanning code maps, etc.
5. Support starting, closing, and fine-cutting processes.

Performance:

1. The closed-loop control system adopts the fourth-generation motion control algorithm of Friendess.
2. The control accuracy is 0.005mm, the actual trajectory accuracy is 0.01mm, the positioning accuracy is 0.001mm, and the repeat positioning accuracy is 0.002mm
3. Maximum cutting speed 80m/min. Maximum moving speed 200m/min
4. Maximum acceleration 2.5G
5. Master-slave dual drive, each axis cross-coupling control, speed, and acceleration preview.

Functions:

1. Traceless micro-joint: the micro-joint has a smooth cross-section, easy blanking, and higher production efficiency.
2. Non-inductive piercing: extremely fast piercing, greatly improving the processing efficiency of medium and thin plates.
3. Disc centering: Quickly locate the center of the disc to improve the efficiency of circular plate processing.
4. One-stroke flying cutting: any graphics can be processed by flying, and the cutting speed is faster.
5. One-key cutting: One-key cutting the sheet along the X or Y direction, making it easier to cut the sheet.
6. Vertex marking: Marking is performed on the outer bounding box of the processing graphics rectangle, and the graphics processing range is clearer.
7. Envelope line and frame: ensure the processing range of parts on non-rectangular plates, prevent parts
8. from exceeding the plate, and make processing safer.
   Built-in nesting: It comes with a free nesting function, one-click nesting, and improves the utilization rate of plates.

Performance:

1. Real-time bus: more scalable.
2. Follow-up anti-collision induction: when moving in idling, the cutting head will lift up again when it senses a side obstacle. Prevent side impact and ensure the safety of cutting head movement.
3. Obstacle avoidance: When moving in the air, intelligently adjust the lifting height of the leapfrog to prevent the parts from tilting and hitting the head.
4. Edge-seeking anti-tie: prevent the cutting head from plunging down to the rack when there is no plate below the edge-seeking, making edge-seeking safer.
5. Torque protection: detects the servo torque in real-time, and stops immediately when it hits a heavy object. Ensure the safety of machine tools and workers.
6. Scan code to read pictures: support scanning QR codes to import drawings, fast and accurately.
7. Coil material: Support coil material to improve processing efficiency.
8. Coding: Supports coding, marking parts quickly and without damage.
9. Clean nozzle: support automatic nozzle cleaning, prolong the service life of the nozzle, and improve the processing quality.
10. Double-drive torque check: monitor the state of the double-drive shafts in real time to avoid twisting the shafts.
11. Flexible acceleration and deceleration: softer acceleration and deceleration, prolonging the service life of the machine tool.
12. The control accuracy is 0.005mm, the actual trajectory accuracy is 0.01mm, the positioning accuracy is 0.001mm, and the repeat positioning accuracy is 0.002mm
13. Unlimited maximum idle speed and maximum processing speed
14. Maximum acceleration 2G

Functions:

1. Traceless micro-joint: The cross-section of the micro-joint is smooth, the material is easily unloaded, and the production efficiency is higher.
2. Non-inductive perforation: extremely fast perforation, greatly improving the efficiency of thin plate perforation.
3. Perforation slag removal: Quickly remove slag after perforation to improve the quality of thick plate perforation.
4. Five-level perforation: Five-level perforation supports the perforation of thicker plates.
5. Lightning perforation: rapid frequency conversion perforation, improving the efficiency of thick plate perforation.
6. Corner process: Supports setting the corner process separately to improve the corner processing quality of parts.
7. Disc centering: Quickly locate the center of the disc to improve the efficiency of circular plate processing.
8. One-stroke flying cutting: any graphics can be processed by flying, and the cutting speed is faster.
9. One-key cutting: One-key cutting the sheet along the X or Y direction, making it easier to cut the sheet.
10. Vertex marking: Marking is performed on the outer bounding box of the processing graphics rectangle, and the graphics processing range is clearer.
11. Envelope line running frame: ensure the processing range of parts on non-rectangular plates, prevent parts from exceeding the plate, and make processing safer.
12. Built-in nesting: It comes with a free nesting function, and one-click nesting, and improves the utilization rate of plates.

Performance:

1. Real-time bus: more scalable.
2. Virtual multi-station: Multiple stations can be set on the same machine tool to improve processing efficiency.
3. Follow-up anti-collision induction: when moving in idling, the cutting head will lift up again when it senses a side obstacle. Prevent side impact and ensure the safety of cutting head movement.
4. Air moving obstacle avoidance: When moving in the air, intelligently adjust the lifting height of the leapfrog to prevent the parts from tilting and hitting the head.
5. Edge-seeking anti-sticking: When there is no plate below the edge-seeking, it is safer for the cutting head to pierce down on the rack to find the edge.
6. Torque protection: detects the servo torque in real-time, and stops immediately when it hits a heavy object. Ensure the safety of machine tools and workers.
7. Scan code to read pictures: support scanning QR codes to import drawings, fast and accurately.
8. Coil material: Support coil material to improve processing efficiency.
9. Coding: Supports coding, marking parts quickly and without damage.
10. Clean nozzle: support automatic nozzle cleaning, prolong the service life of the nozzle, and improve the processing quality.
11. Double-drive torque check: monitor the state of the double-drive shafts in real time to avoid twisting the shafts.
12. Flexible acceleration and deceleration: softer acceleration and deceleration, prolonging the service life of the machine tool.
13. The control accuracy is 0.005mm, the actual trajectory accuracy is 0.01mm, the positioning accuracy is 0.001mm, and the repeat positioning accuracy is 0.002mm.
14. Unlimited maximum idle speed and maximum processing speed.
15. The maximum acceleration is 2G.

Functions:

1. Technology: Functions such as non-inductive perforation of medium and thin plates, lightning perforation of thick plates, multi-stage perforation, perforation slag removal, follow-up vibration suppression, air pressure closed loop, layered fine technology and other functions greatly improve the efficiency and stability of high-power cutting, and improve the core competition of equipment force.
2. Visual residual material: Combining mobile phone photo layout and visual positioning of machine tools to realize ultra-efficient recovery and reuse of residual material.
3. Capacitive edge-seeking: 500mm/s high-speed and high-precision capacitor edge-seeking, and also provides manual, two-point, three-point, four-point, and other edge-finding methods to meet the requirements for edge-finding of special-shaped materials and higher precision.
4. Drawing format support: support direct processing of native DXF, G code, and other drawings; support high-speed reading and writing operations and processing of LXDS and NRP special files output by CypNest.
5. UI: Guided, visual interaction, easy to learn.
6. Automation: Supports automation solutions such as online coil cutting, double-head coil cutting, tube-sheet integrated cutting, super large-format sub-regional processing, etc., to meet more market development.
7. Convenient maintenance: Provide product operation data such as focus test & calibration, photo paper detection of optical path pollution, oscilloscope monitoring servo, etc.
8. Informatization: docking with Baichu Health Cloud, mes, and other systems, collecting the usage status of equipment components, and intelligently analyzing and reminding equipment maintenance to extend the service life of the equipment.
9. Drawing: You can directly draw or edit the graphic trajectory in the HypCut processing system, without the cooperation of third-party software, and improve the efficiency of debugging and adjustment.
10. Convenient functions: Provide standard modular functions such as one-button cut-off, nozzle cleaning, automatic calibration, automatic lubrication, exchange of worktables, and dust extraction in different areas, adding more selling points to the equipment.

Performance:

1. BC-LINK: Self-developed BC-LINK communication technology to realize ultra-long-distance transmission of display signals, IO signals, and USB signals against interference.
2. Servo PID self-optimization: complete servo parameter debugging with one key, and the theoretical control progress is within ±0.01mm.
   Intelligent hardware: Support bus proportional valve, laser, and intelligent cutting head, realize full closed-loop 1+1>2 effect, improve performance and stability.
3. Safety: Torque deviation anti-collision protection, dual-drive balance real-time calibration, air movement obstacle avoidance, intelligent leapfrog, and other functions, to achieve a comprehensive surpass of competing products.
4. Accuracy: The theoretical trajectory accuracy is ±0.005mm, the positioning accuracy is 0.01mm, and the repeat positioning accuracy is 0.01mm.
5. Speed: Maximum support for 5G acceleration, maximum single-axis speed 300m/min.
6. Communication: RTOS real-time system solution is adopted, and the communication cycle is shortened to 1 ms.
7. Algorithm: Provide asymmetric acceleration and deceleration algorithm, so that the equipment can run fast and soft, and improve the service life of the equipment.
8. Height adjustment: The high-performance BCS100 height controller is upgraded to a bus real-time servo system to further improve the stability and performance of the servo.